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Manufacturing & Technology competencies

Tailor-made products

With the development, manufacture and assembly of high-performance optical key components, opto-electronic and opto-mechanical assemblies and systems, we drive the continuous development of medical technology.

Our key technology competencies are:

  • High-precision positioning (accuracy better than 1 µm)
  • Cutting-edge bonding technologies, e.g. Induction soldering
  • Coating
  • Customer-specific metrology of optical and mechanical components

Further technological competencies in development and production:

  • Lighting technology
  • Cleaning technology
  • Clean room technology
  • Camera chip modification

Selected key components are listed below

Manufacturing & Technology competencies

OEM medical devices

At your request, we will gladly take over the design, development and manufacture of complete OEM devices.

Current examples

  • 3-D dental measuring camera for our customer Dentsply Sirona
  • Image section for robotically assisted surgery
    • Stereo endoscopes
    • 3-D insight
    • Hybrid cable (one cable for light and camera control signals)
    • Light sources
  • Digital stereo surgical microscope
  • Visualization in the operation room

Technology modules

Based on a broad technology portfolio, our range of OEM solutions is constantly being further developed and renewed. We can offer you technology modules in the segments of imaging and data acquisition, lighting and assistive technologies. Our growing portfolio can be easily adapted to your needs.

A selection of our modules

  • Camera modules
    • N-Chip prism assemblies (RGB, VIS NIR (FLE))
    • Chip-on-tip assemblies
  • light source modules
  • Micro-optics and micro-optical arrays
  • Focusing assemblies
  • AR (Augmented Reality) modules
  • Open configuration options
  • RGB and White Light Source

  • Precision Alignment Platform

High-precision positioning

Optical systems with highest optical quality

Optical imaging systems used in medical devices need to deliver perfect images. For example, the multi-chip prism assembly produced by Berliner Glas, which is part of, among other things, endoscopes and dental cameras, has the task to split the light into its spectral components, record a high-quality image via special sensors and assemble it electronically. With continuously increasing resolution, from HD over 4k to 8k, the requirements for a pixel- precise adjustment of the sensors increase to the same extent.

Details der vielseitigen Präzisionsausrichtungsplattform für die Positionierung im Submikronbereich

Versatile precision alignment platform up to 200 nm

Precison of up to 200 nm

To ensure high-precision positioning and alignment of electro-optical components Berliner Glas has created a versatile precision alignment platform for submicron positioning. This platform can be used to simultaneously align electro-optical components such as image sensors, in six degrees of freedom with a precision of up to 200 nm each, and fix them permanently to this accuracy.

Your advantages

  • Fast customization – short reaction times
  • Reliable precision
  • Shorter time-to-market
  • Competitive prices on a global market

These advantages make the system exceptionally well suited for cost-effective and rapid prototyping with volume production precision and ideal for small and medium-scale unit production typical for medical technology, averaging between 100 and 1,000 pieces per year.

You would like to know more? Contact us!

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