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Test stations for the optical inspection of stamped parts
Use of our test stations
The demands for efficiency and cost structure in stamped part production have grown rapidly. Manufacturers of stamped parts need competitive solutions that enable zero-defect production despite increasing process complexity.
PSS inspection stations are an innovative leap from the traditional random inspection of stamped parts, to the fully automated in-line, inspection, measurement and sorting of stamped production parts.
Real-time delivery and processing of each manufactured part’s inspection data, from the first punching stroke onwards, allows shorter and more efficient changeover processes, high stamping line utilization, and the lowest possible consumption of resources. For our customers, this means improved quality at lower costs.
Our test stations at a glance
PSS-40/S
- Compact and space-saving design
- Usually use of 2 - 3 cameras
- Plate can be exchanged to the front
- Control unit direction-dependent
PSS-40/M
- Installation space for at least 4 cameras
- Plate laterally exchangeable
- Belt drive swivelling
- Control panel can be opened to the right
PSS40-MH
- Installation space for at least 4 cameras
- Plate laterally exchangeable
- Hood can be opened upwards
- Easy access for mounting and replacing the exchangeable plate
- Pivoting control panel
- Belt drive swivelling
Find the right test station for your application
Loose parts - checking and sorting
In-Die modules for testing
Advantages of our In-Die modules
- High-precision measurement, weld spot inspection, surface testing
- Considerable cost reduction compared to "traditional" test technology
- > 1800 stroke / min multiple falling
- Space-saving, encapsulated 1-camera system (< 60 mm space requirement in running direction)
- Image processing of the PSS-40
- Use of several modules with corresponding installation space
- Optional multiple cameras per module
- Applications in reflected and transmitted light
- SPS for controlling the separating station (optional)
Checking and sorting punched strips - PSS-40 Series
| PSS-40/S | PSS-40/M | PSS-40/MH | |
|---|---|---|---|
| Width | 550mm | 810mm | 810mm |
| Depth | 900mm | 1000mm | 1000mm |
| Height | < 2.100 mm | 1920 - 2020mm | 1920 - 2700mm |
All test stations are also available in adapted versions for the European, Asian and American continents.
Stamped strips and raw strips in the electroplating
Test station galvanic PSS-40
- Easy integration into the electroplating production line
- Strip guide on rolls
- SPS for tracking faulty parts
- Use in electroplating and bimetal production
- Use of standardized image processing software
- Geometry check
- Surface Inspection
- Use of monochrome and color cameras with appropriate lighting
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Please contact us, if you have any questions.
